Like any other art form, making jewelry is a time-consuming and highly skilled procedure. The designer of any jewelry item must first conceive it, considering all the various production process methods and limitations before turning it into stunning items we can wear and sell. Jewelry was manufactured totally by hand back in the day; metals were all shaped, and jewels were put painstakingly by hand. Advancements in technology these days enable bench jewellers and craftsmen to use many equipment and custom jewelry manufacturer technologies to assist them in easily and quickly creating every one of their masterpieces.
Learn Jewelry Design and Manufacturing Process
DESIGNING Before any manufacturing can take place, jewelry has to first be designed; every jewellery item has to be carefully considered with much trial and error. Jewelry design at KuberBox follows a prescribed process before they may be made into our works of art. Two key criteria any jewelry must meet are wearability and durability, all of which define all our items. Wearable, so jewelry is attractive, light, and comfortable and sturdy to resist normal wear and tear.
Like everything else, even jewelry begins with a concept. A jewelry item might draw inspiration from a print on a child’s water bottle or a window in the Palace of Mirrors in Jaipur. Anything might inspire our designers. These concepts are then converted into a design that may be employed in jewelry and appears gracefully matching its use.
Computer Aided Design
Once sketched on paper, this concept undergoes a series of reviews with our top designers. Approved after thorough investigation, once Computer Aided Design methods are then used to convert this 2D drawing into a three-dimensional picture. The CAD program lets the designers turn their concepts into designs and see what the jewelry item will look like. Every component of the last jewelry item is completely and thoroughly shown in this 3D picture. Once the creative team accepts the designs according on design aesthetics, it then is transferred to the production manager’s domain. He then tests the jewelry to see if that specific design might be made flawless. The designs must be realistic for production. The design is then made accessible to all our consumers if the manufacturing team signals green. The production team creates an RPT (Rapid ProtoType) during the prototype phase, usually using it as a master sample. RPTs may be produced in minutes utilizing the same 3D printing technology, hence shortening the time frame of the design and therefore the production process. A liquid resin dye produced by this RPT may be utilized to create the jewelery.
Lost Wax Casting/Casting Technique
Much of the jewelry being marketed professionally and on a wide basis nowadays is being made using this technique. It provides both economies of scale for mass manufacturing and production flexibility since both intricate and simple designs may be readily duplicated. First, a rubber mould is created to mimic the ideal jewelry item. The craftsman must carve this rubber for the jewelry item to come out just correct. The liquid hot wax is pumped into the rubber mould after the mould has been commissioned. Once cooled and set, this wax leaves behind a jewelry item made totally of wax. Many items may be copied with a single rubber mould. A cylindrical framework, which resembles a tree, holds each wax model with other patterns. The wax is then melted away and replaced with Plaster of Paris by use of an investment, a tool for melting the wax. The cast is then filled with liquid metal and allowed to cool. Once the plaster has cooled, it is split apart to leave jewelry components in the selected metal.
Known as the casting process, this involves brushing and buffing the jewelry to eliminate any rough edges and bring it to life. It is then sent to the setters—the one who “sets” the stones on jewelry—to include the jewels thus providing your jewelry item the lift it requires. Over the following few chapters, we thoroughly address the configuration procedure. Knowing the method in which jewelry is developed and made provides you an upper hand when it comes to technical aspects in terms of what your consumer is searching for, as you will be able to match their wants. Your understanding of the design and the production process will assist drive a sale utilizing the advantages of each feature available in the jewelry. Casting is being utilized more and more to create shanks and heads distinct from one another; they may then be put together to provide one last piece of jewelry, so strengthening and prolonging the design.
Handmade Jewelry
Even to this day, hand creation of jewels—once the only way to create the stunning jewellery of the Maharaja’s of our nation and the world—continues. “Karigars,” as they are called in India, handcrafts a full piece of jewelry from shaping the gold all the way to the final finishing of the necklace. Hand tools were used to shape and produce every stroke on the metal, hence enhancing the piece’s individuality; some workshops all over the globe still do this today.
Then, each of them as separate components is soldered together to create the ultimate shape. Some designs demand for jewelry to be soldered together with a black waxy substance called “moum,” which helps preserve the form and therefore produce a very symmetrical item. Plaster of Paris is applied on top once in the moum. Then, in perfect symmetry, the soldering is done stress free.
Cleaning By Ultrasonic
Using ultrasound waves, ultrasonic cleaning is a method of removing dirt, filth, and manufacture residue from the jewelry. An very high frequency, these waves cause Cavitation: the rapid formation and bursting of low-pressure bubbles in the liquid. Though the use of a solvent suitable for the object to be cleaned and the kind of soiling present improves the impact, the ultrasonic may be used with just water. Hand-made jewelry shows the ability of the “karigar” and allows them the flexibility to modify depending on the result of the design or the more challenging to manage adjustments in size etc. Because every item requires great talent and will always have little variations amongst one another, hand created jewelry also costs more.
Die Striking
One technique of creating jewelry is die striking, in which a steel die hits a precious metal sheet to form it. Composed of two fundamental components—the punch and the mould—it is ideal for lightweight jewelry for daily use. Jewelry created by this technique is also much more durable as it compresses the metal, hence strengthening it. Prongs benefit from this technique as they must be robust. The die is then punched out of a sheet of the metal. They might be finds of the jewelry item that have to be soldered together or charms. These pieces of jewelry tend to take on the finish of the die itself, so they need less polishing. Jewellery created using this technique is very wearable.
Conclusion
The production process starts with: Lost wax casting/casting technique; the designing step is followed by this. Known as the casting process, this one brushes and buffs the jewelry to get rid of any rough edges and bring it to life. It is subsequently sent to the setters—the one who “sets” the stones on a custom jewelry manufacturer —to include the jewels, so elevating your item of jewelry.
